LAMINATE: Fabric constructed from layers of film, scrim and/or taffeta flued together under high pressure and/or heat to form a composite sail material. The base sail or skin is constructed using a light and "flex friendly" laminate sail material, assembled with horizontal panels and shaping seams. One of the most common choices is nylon, which is usually quite cheap, fairly lightweight, and boasts a surprising amount of strength. Following on the success of the ZZ Black aramid laminates, the ZZ Polyester (ZZP) styles incorporate the same formed scrim and insertion technology to create a range of fabrics Our asymmetrical Maxx concept has evolved further in a technically sophisticated range of laminates for cross-cut applications. Historically, laminated sails of any construction method were usually replaced when the fibers delaminated from the film or the film itself broke down. */, Cruising Keelboat and Multihull Sail Care, Spinnaker Cloth Sail Care (Nylon and Polyester), Sports Boat and One Design Keelboat Sail Care, Sports Boat and One Design Keelboat Sails. Width: 150 cm. Laminated sailcloth is a recent addition to the market. On the other hand, the warpthe thread thats woven through the fillmight measure a couple of hundred feet in length. The Arcona 400 trucks to weather under state-of-the-art load-path sails from UK Sailmakers. The resulting product is functionally superior sails; lighter weight, higher strength, and increased durability compared to non-North laminates. The ultimate laminate sail would be what are now called membrane or string sails. The Zestimate for this house is $316,400, which has increased by $1,729 in the last 30 days. It's hard to argue that we've come a very long way from the early days of the vikings, who set sail across Iceland and Scandinavia in the 19th century using sails made of wool. Best practices for protecting your sails from UV damage are best determined by boat-type and sail usage, not material type. Kevlar is the other material that comes to mind when considering popular sail cloths. When I looked at sailcloth weights, the thing that . Storm sails are rarely used and often stored in damp places, conditions which rapidly deteriorate laminated and Kevlar sails. Laminates are lighter than woven sails and have a higher modulus. Taffeta, a woven polyester fabric consisting of small-diameter fibers, is glued onto the Mylar filmsometimes on one side, sometimes on both, depending on the sails intended use. A band-aid patch uses a piece of cloth with adhesive backing and applies it to the damaged area on both sides of the sail and then is usually stitched down. It is susceptible to stretching over time, is UV resistant and relatively inexpensive. PEN fibers are not considered to be lightweight, and stretch only about half as much as PET fibers while being just 1/5 better in overall strength. We sourced the information for this article from sailcloth manufacturers, sailors, and sail repair experts. Today, its virtually unheard of for a sail to fail because the fiber collapsed. The difference lies in the way the sail will hold its profile as well as in the enhanced performance of your yacht. American-made sailcloth is almost always manufactured with higher-quality materials than imported sailcloth. Performance sailing carries with it a unique set of demands that aren't usually shared among casual or recreational sailors. Dacron withstands exposure to the elements and high-wind flogging better than any other sail material, providing the greatest longevity of any sail. 3Di sails mimic the balanced load bearing and shape holding of a rigid airfoil wing. There is a wide spectrum of carbon fiber materials that exist for sailboat sails that can vary from nearly no stretch whatsoever, to highly flexible and durable sails which are comparable to other commonly used materials such as aramid. Laminated Fabric for Sail of Wind-Driven Engines FR2868752A1 (en) 2004-04-09: 2005-10-14: Pascal Francis Raymo Rossignol: COMPOSITE MATERIALS FOR THE CONFECTION OF SAILS AND SAILS PRODUCED WITH THIS TYPE OF MATERIALS WO2005102690A1 (en) 2004-04-09: 2005-11-03: Custom-Laminates-Manufacturing C.L.M. Spectra X-Film. It is a top performer in terms of shape in paneled sails but the guys at the top are usually going through a suit every few events. UK Sailmakers. Ocean Navigator December 21, 2011. Offering a wealth of practical advice and a dynamic mix of in-depth boat, gear and equipment news, Sailing Today is written cover to cover by sailors, for sailors. Those in search of a long-lasting and durable product may find laminate sails to be their ideal option, despite the higher price point. In building sails with roll goods, the laminated cloth is cut into panels that are then sewn together in one of three patterns: triradial, biradial, or crosscut. The cover can make a hinge where tears like to start; this is the real inspiration for the project. The cost difference between a value cloth and a premium one, both from the same supplier, can be significant, close to 100 percent for some 8-ounce Dacron sail fabric that Ive seen ($7 per yard versus nearly $15 per yard). Save 32% on the shop price when to subscribe for a year at just 39.95, Save 32% on the shop price when you subscribe for a year at just 39.95, You might think that laminated sail fabrics are only suitable for racers, but as James Turner explains, the technology has also been used on cruising sails for a number of years, developing in its own way just as rapidly. As sails are used, they eventually tend to show signs of wear that include stretching in high load sections. It all started with our extremely successful PX Polyester warp oriented fabrics. *Prices are pre-tax. Today we control every aspect of the cloth manufacturing processes using our experience to ensure the highest quality products for both cruising and racing applications. We'll explain the differences between organic and synthetic sailcloth, along with when to choose standard or laminated material. Other materials, such as Kevlar, carbon fiber, Spectra, Technora, and Vectran, are also common in some applications. And, of course, a new suit of sails should be able to withstand the occasional Uh-oh moment and have the ability to be regularly reefed and still retain proper shape, which is imperative. Woven sail material is made by weaving threads over and under each other to produce the sail material. It's durable, affordable, and extremely easy to work with. However, you will find a few trioptimal . You can send us your own design indicating your cloth choice.On request, we can provide for designing through B Design Service. The Rent Zestimate for this home is $1,913/mo, which has increased by $1,913/mo in the last 30 days. Each type has a different purpose. These include Challenge Sailcloth, Bainbridge International, Contender Sailcloth, and Dimension Polyant. The full-length battens on this multihull main support a massive roach. This can cause steering to become more difficult while also impacting the shape and effectiveness of the sail. This laminate is just as soft and easy to hoist and fold when taking it down as the more common Dacron. 3730 Sail Dr , New Port Richey, FL 34652-5761 is a single-family home listed for-sale at $259,900. With the film spread flat on a floor, the fibers are overlaid onto the Mylar sheet. Thirdly, the fibres are aligned more accurately with the loads in the sail in a tri-radial or, ultimately, a membrane construction. High-quality sailcloth generally has a 6oz or greater weight. This repair is common for small holes and tears and is often the preferred method for repairing laminate sails. NYLON: First produced in 1938, nylon is the first completely synthetic fiber developed. Upwind sails in a trioptimal layout are typically made from a laminate cloth, that is a sandwich cloth constructed of more layers. . These fibers are woven and manufactured in many different ways, as modern sail making techniques have made it possible to adapt synthetic fibers to both high and low-stress environments. Most of the used sail market consists of woven polyester, a material known for being affordable, durable, and reliable. $14.15 per yard, and Marblehead is $15.01. Flex strength is a term used to indicate the capability of a given sail (and the material from which it's made) to maintain its strength after having been folded back and forth throughout the course of normal use. For additional durability, very lightweight dacron taffatas can be specified. How Long Did It Take The Vikings To Sail To England? Laminated sails are not significantly faster than good quality dacron sails in normal winds (between about 7-15 knots). $12.23 per yard, 60" wide. High Aspect is. North Sails has a long tradition of making dacron sails since the fiber was first introduced as a sailcloth in the 1950s. Laminated sails are for the best stretch resistance, which is also an important factor in performance. {{name}}: {{value}} Find one you trust. regatta polyester aramid. Anyhow, thats where laminated fabrics come in. CAD stands for computer-aided design, and CAM stands for computer-aided manufacturing; the shape of a load path sail is designed using the CAD elements of a CAD/CAM system. Industry standards vary widely between countries, and a small price variation could be the difference between a high-quality sail and a fragile mistake. All the above laminates are covered on each side by a lightweight taffeta. Storm sails are rarely used and often stored in damp places, conditions which rapidly deteriorate laminated and Kevlar sails. 3Di is a unique, patented sailmaking technology that produces the worlds fastest and most durable sails. Obviously, high-tenacity Dacron makes better cruising sails. Carbon fiber sails are often the most expensive, as the material is costly to make and work with. In addition to its ease-of-handling, Dacron sails are reluctant to become waterlogged in bad weather. Same specifications as the Elite 33, stronger frame and chain. This unitary, monolithic construction produces an airfoil that has balanced resistance to distortion in all directions. mesh. Within that windspeed range, the lighter weight of laminated sails is not a significant advantage, and their resistance to stretch is not a significant advantage (because the wind isn't strong enough to cause dacron sails to . Another measurable factor of the performance of sail fabric is known as "creep", which has to do with how much a sail tends to lose its shape over consistent and continued use. 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